LLP Tenaz Management (GATE)
Atyrau, www.tenazmanagement.com
Lead QC ( Piping / Welding / Mechanical)
Project: Pipelines (PL - F22, HPHT)
Major Part of experience was in the Wellhead Pressure Management Project (WPMP) which includes various high
pressure pipelines fabrication and installation. Material Grade includes A182 F22, API 5 L X60, F60, CRA clad pipes, etc. Responsibility included incoming material control inspection of A182 F22, API 5 L X60, F60 pipes with relevant DN, PL, & PO. Physical inspection includes assessing visible defects, proper identification on the pipes, end cap provision, etc. and Preparation of inspection report for each DN.
Witnessed and coordinated Pipeline fabrication and installation. Material Grade X-60 Grade with Thickness 55mm up to maximum. Welding Process used Automatic GTAW + PGTAW-Automatic + PGMAW-Automatic. Witnessed and coordinated Pipeline fabrication and installation. Material Grade A182 F22 Grade with Thickness 55mm up to maximum. Welding Process used Manual GTAW + Automatic GTAW Implementing quality control over welding processes including establishment of welding procedure qualifications, qualification of welders, control of welding consumables, surveillance of welding & NDE activity, monitoring welding KPIs and identifying corrective action to remedy poor performance. Conducting Flawless Quality training programs in conjunction with Contractor to eliminate common defects.
Conducted welder performance qualification test (WPQT), as per qualified WPS accordance with approved project specifications & Standards. Participated underground Pipeline welding inspection in F22 & X60 material with different welding process.
Conducted Inspection and testing during welding by verifying that the essential welding parameters are obeyed to as to ensure compliance to the approved welding procedures in different materials like F22, API 5 L X60,F60.
Review of contractors Method statement & Inspection Test Plan for Field Joint Coating as per Project Specification Requirement for Approval.
Coordination and Witnessing with Flange management team, Hydro testing and flushing team based on project system completion priority system as per project procedures.
Ensure that inspection records are maintained in a database that is aligned with completions management system to ensure a smooth handover to commissioning.
Active involvement in pipeline Hydro Test process with high pressure at 750 Bar. This includes Flushing, Cleaning / Gauging, Water Filling, Pressure Testing, ILI (Inline inspection), Post Test inspection, Dewatering, Air Drying
inspection & dew point verification. Nitrogen Purging inspection of the tested pipelines as a part of Pre-Commissioning support.
Active involvement in pipeline Thermal Test process under service temperature. This includes Water Filling, Hot ILI (Inline inspection), Post Test inspection, Dewatering, Air Drying inspection & dew point verification.
Nitrogen
Purging inspection of the tested pipelines as a part of Pre-Commissioning support.
Witness of Final Golden Welds and acquire Mechanical test Completion Certificate.
Prepared and reviewed the project closeout dossier documents and submitted them to MC Plus